Never give a ride to a passenger who is too small to reach and hold the handgrip on the enclosure. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Never exceed the stated maximum load limit for this cargo bed. Experts suggest Applying filter grease around the outer edges of the engine, then carefully placing the filter. After restarting, make sure that the light is out. Any reprinting or unauthorized use without the written permission of. To increase the spring preload, turn the adjusting ring in direction a. Cargo should be properly distributed and securely attached. I'm good at my work, and people often come to me for advice. You know something is wrong, but. Pull up on the latch plate to make sure it is secure. All manuals should have a table of contents. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. Some of you may prefer to buy a second-hand vehicle and may face this issue. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. Improper use can result in Severe INJURY or DEATH. Pull up on the latch plate to make sure it is secure. You should also wear eye protection (goggles or a face shield), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants. Although it may seem like a huge problem, as a bad clutch can keep the UTV from engaging and driving, its not that hard to fix. This can happen while the Rhino is in motion, and can be very dangerous. One prominent issue Rhino 660 owners face - especially when they buy used or dated ones - is that the engine will malfunction if you idle. 2007 YXR66FDUW Rhino 660 Ducks Unlimited Edition If the dealer is corrupt, he may suggest you replace the fuel pump so that he can earn extra bucks without fixing the problem. They had just enough top-end speed to give riders a thrill when riding recreationally. 5.To release the buckle, firmly press the release button. I'm happy to help out whenever I can, and I always try to learn something new. Some manuals contain both. Yamaha made Rhino 660 from 2004 to 2012. In this blog post, well take a look at some of the most common issues that owners of the Rhino 660 deal with. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you. Why Is My Car Jerking When I Give It Gas? After restarting, make sure that the light is out. Broken fuel pickup elbow on top of tank (cracked from replacing seat) 4. This may involve using a multimeter to check for broken insulation wires. Always turn off the engine when refueling. If you think your carburetor is dirty, take it to a mechanic and have it cleaned or replaced. Most users of the vehicle are satisfied with its performance. So, I changed the crankshaft and the piston rod.. Now, remove the case and see its condition. Replacing the battery will solve the problem. If youve ever had your Yamaha Rhino 660 stall on you unexpectedly, you know how frustrating it can be. Look down the throttle body and pull the filter if you find yourself in such an environment. Spring pressure helps return the lever to the released position. A sudden shut down of the engine is the main sign of this problem. Never carry passengers in the cargo bed. For more on Yamaha UTVs and ATVs, check out the following guides before hitting the trail: SAE 10W-40, 5W-30, 10W-30, 15W-40, 20W-40, 20W-50, Shaft Drive w/ On-Command Four Wheel Drive, Upgrading the clutch system, including the spring, weights and clutch sheave, Replacing the stock tires with bigger tires. They contain important information for safe and proper operation of your vehicle. Other sections will cover the engine, including the drive train and electrical system; the chassis, including the driving mechanism, suspension, and steering; and the frame and electrical system associated with it, such as the battery. That provoked us to highlight the most common problems with Yamaha Rhino 660 in this article. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. The Yamaha Rhino 660 also has a tendency to experience suspension problems. (See pages 6-16-3 for details.). Before starting the engine, check the accelerator pedal to be sure it is operating smoothly. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. Go as slowly as possible. If he had been going any faster, he could have crashed. Never go over the top of a hill at speed if you cannot see what is on the other side. The key can be removed in this position. Make sure the accelerator pedal fully returns to the idle position as soon as it is released. 2008 Rhino 450 Hunter YXR45FHX In this section the manual will also describe specifications for the SxS; torque values; lubrication and seal points; cable and harness routing; and the emission control systems. I enjoy nothing more than helping people keep their vehicles running smoothly - it's what makes me happy. In the meantime, check the oil level regularly and top up as needed. 2008 Rhino 700 FI Hunter YXR70FHX Keep weight in the cargo bed centered, and as low and far forward as possible. And when this damage occurs, it can cost a lot of money to repair or replace the parts. You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. If these prove to be not the issue, then it is time to check the wiring. One of the most common problems with Rhino 660 engines is overheating. 2006 YXR66FAEXHV Rhino 660 4WD Exploring Edition Hardwood HD Camo The Yamaha dealers may recognize this problem. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. Plus, misfires may also happen due to bad wire. By taking preventive measures and being aware of the signs of trouble, you can keep your engine running smoothly for many years to come. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. Always adjust the shock absorbers on the left and right side to the same setting. Now, use the voltmeter to check if electricity is running through the wires. Then, it will die suddenly, and restarting it will be harder than before. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter, and that might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Replace the air filter if it fails to perform well even after cleaning. Carburetor problems are also common in Rhino 660 engines. 0:00 / 3:14 Yamaha Rhino 660 4wd Wiring Problem Guide- Where and How to Look 501PartsTech 1.47K subscribers Subscribe 28K views 3 years ago We specialize in Troubleshooting and Parts for. This vehicle is designed to carry the driver and one passenger. Start by checking the piston slap. Answer: Rhino 660 is quite popular among off-road adventurers. On-Command four-wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD. If you notice an oil leak, take your Rhino to a mechanic as soon as possible to have it fixed. 2008 Rhino 450 YXR45FXGR By being diligent about maintenance and keeping an eye on the battery, Yamaha Rhino owners can avoid this major starting issue. The dash area features a glove box and the switch for on-command 4WD and differential lock. Always wear your seat belt when riding in the vehicle. https://www.501parts.com/product/digital-multimeter-with-ohm-volt-amp-and-diode-voltage-tester-meter/ This video shows how to troubleshoot any wiring issues that you may have with your Rhino 660. 2007 Yamaha Rhino wont start no power through relay. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. You need to find out the neutral switch and fix whats wrong with it. If it's okay, move on to inspecting the crankshaft. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Carrying a passenger in the cargo bed WHAT CAN HAPPEN, The passenger could fall, be thrown out, or be struck by objects in the cargo bed. apr 9, 2008. Knowing about these potential problems can help you avoid them or, Read More The Most Common Problems With Can-Am Outlander 570Continue, If you own a Can-Am Maverick Sport, you may have experienced some common problems. Coolant temperature warning light checking method. They made minor upgrades from year to year, and the model is still popular today. Continue with Recommended Cookies. Always wear the seat belt while riding in the vehicle. This overheating will lead to less dampening, so it is recommended to consider upgraded piggyback shocks if youll be trail riding for extended periods in rough-ish terrain. That should solve the engine issues. A well-written Yamaha Rhino SxS manual is an invaluable aid to anyone who wants to save money by doing the maintenance on their own SxS. Here are some of the manuals available. Tire may dislodge from rim. Always check for obstacles before operating in a new area. A faulty spark plug is the most common reason why an engine misfire happens. If so, then you are not alone, 6 Bad Inner Tie Rod Symptoms Everything You Need To Know, Driving is a necessity for many us, and when it comes to the safety of you and your passengers on, Why Is My Car Whistling? Do not attempt turns on steep inclines. A common problem for the Yamaha Rhino 660 is engine failure. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. Expectedly, not all Rhino owners could take advantage of this retrofit offer, as many deemed the action too late a response from Yamaha. Engine malfunction is one of the most common issues with off-road utility vehicles. OPERATING TIRE PRESSURE: Set with tires cold. Web The Yamaha Rhino 450 660 Or 700 Sxs Repair Manual Will Be Arranged In A Clear And Logical Manner. Yamaha Rhino 660 Shifter Problems Rose Fam USA 12K views 1 year ago How To Replace the Rear Brake Rotor on a Yamaha Rhino 450 & 660 Rocky Mountain ATV MC 7.5K views 1 year ago. The enclosure cannot protect occupants in all foreseeable accidents, including rollover. Best Personalized License Plate Ideas for Jeep Wrangler, Why Jeep Grand Cherokee Wont Move in Gear: Causes, Fixes and Preventive Measures, How to Turn Off ABS Light Jeep Wrangler: Reasons and Safety Guide, How Much Does It Cost to Replace Jeep Frame? Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. Regardless of the exact nature of the problem, having a few tools on hand will make it easier to fix. We and our partners use cookies to Store and/or access information on a device. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. A good Yamaha Rhino manual is worth many times the money you spend to buy it. With a simple yet rugged design, the Rhino 660 looks like exactly what it is a true utility vehicle in every sense. https://www.youtube.com/watch?v=oMSi_acaTCk, Yamaha rhino engine problem. Frequent or severe bottoming can cause increased wear or damage to the vehicle. Such use is prohibited by law. Therefore, there obviously will be dirt. 1985-1986 Yamaha Tri-Z 250 YTZ250S Repair Manual. To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the seat forward and up. To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. Cargo can affect handling and stability. Yes, it can happen. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. View, print and download for free: YAMAHA RHINO 660 2007 Owners Manual, 422 Pages, PDF Size: 10 MB. Always go slowly and be extra careful when operating on unfamiliar terrain. If you experience any of these problems with your vehicle, its important to get them fixed as soon as possible to avoid further damage and expensive repairs. . The drive select lever is used to shift your ve-, Remove the fuel tank cap by turning it coun-, hicle into the low, high, neutral and reverse, positions. But if they get inside the vehicle, that can be problematic. Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. The Yamaha Rhino 660 is not out of the list. Gasoline can catch fire and you could be burned. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Welcome to Off-Road Care. SxS repair manuals are often found in electronic and downloadable format. Always keep both hands on the steering wheel when driving. Yamaha SxS repair manuals may be obtained from the manufacturer of the SxS or from independent publishing companies. Always be especially cautious on these kinds of terrain. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. Working as a Mechanic love to test out UTVs and all their accessories. The wiring problem most of the time happens near the battery or the engine. The technical storage or access that is used exclusively for anonymous statistical purposes. The auxiliary DC jack should only be used when the engine is running. You better take it to the dealer or a mechanic for fixing. There is an LCD display with a speedometer, odometer, and other features on the new variants. Vacuum line cracked or fallen off (pressure to fuel tank, pump, etc.) (400lb). 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